ATA 29    Hydraulic power

 

 

 

When replacing the EDP case drain filter is it sometimes easier to remove the complete assembly and installing it after replacement of the filter. However pay attention on how you install the assembly, because there is a check-valve installed on the housing. The arrow on the housing must point from OUTBOARD to INBOARD. If the housing is installed reversed, (and that is possible, the arrow is then no longer visible) than the EDP is not cooled because there is no case drain flow present resulting in a failing hydraulic pump. And that happens only after a while, during the first flight or during taxi out and possible not during the first testrun/dry-motoring which was done during maintenance.

 

Reservoir quantity changes during flight:

1. Before takeoff extending the Leading Edge Flaps to extend and the Leading Edge Slats to Intermediate position causes 10 % drop in System B hydraulic reservoir level. 

2. Retraction of the landing gear causes a noticeable drop in system A hydraulic reservoir level. Retraction of the landing gear causes roughly 20% drop in indicated system A reservoir quantity. 

3. Thermal contraction during cruise causes an additional drop in reservoir level. Operators have reported 5 to 10% further drop in system A reservoir level after some time spent in cruise, and calculations indicate that thermal contraction after prolonged cruise at low temperatures could cause as much as 20% drop. 

4. Extending the Flight Spoilers causes 6 % drop in System A and System B reservoir quantity. 

5. Leading edge flap extension to extend and Leading Edge Slats extension to Full Extend position just prior to landing removes an additional 20% from the reservoir. 

6. Extending the Landing Gear causes roughly 20 % rise in system A reservoir level. 

7. During Landing applying Speedbrakes (Flight + Ground Spoilers) causes 10 % drop in System A and 6% drop in System B reservoir level. 

8. Retracting the Leading Edge devices during taxiing causes 20 % rise in system B reservoir level. 

9. Operating the Ailerons, Elevators, Rudder does not cause observable change in system A and B reservoir level. 

10. Operating the Trailing Edge Flaps does not cause change in the reservoir level because it is driven by a hydraulic motor, not an actuator.

Experiencing in-flight reservoir level changes as described above should not be concerned, as long as the reservoir levels return to normal after the airplane has been on the ground for long enough for the hydraulic fluid to warm to ambient temperature. When comparing reservoir levels after flight to levels before flight, the airplane should be in the same state as it was before flight. The leading edge, landing gear, spoilers, and thrust reversers should all be in the same position, the pumps should be on/off as they were before, and the brake accumulator should be properly precharged.

Fluid consumption of different Hydraulic components: The EMDP provides a hydraulic flow rate of 6 gpm. The EDP provides a hydraulic flow rate of 37 gpm. If you use only EMDP the EMDP Low Pressure Light will illuminate if you apply too much load to the system. If you excersize with the aileron, rudder, elevator (applying quick movement, great deflection of these flight controls) it can be enough to illuminate of the EMDP Low Pressure Light.

In order to retract the MLG's within the time limits specified in the Airplane Maintenance Manual (AMM), the hydraulic system has to be capable of delivering 20 gallons per minute (GPM) of fluid flow. In a normal airplane operation, this flow is delivered by the engine driven pump (EDP), which has a maximum flow capacity of 36 GPM. This is supplemented by the System-A EMDP, which provides 6 GPM of flow capacity. If only the EMDP is used to provide hydraulic power to retract the landing gear, it is unlikely that the MLG's will retract within the specified time due to the limited flow capacity of the EMDP. This is especially true if both gears are being retracted simultaneously. Thus, a hydraulic power cart capable of delivering 20 GPM of flow must be used to test the MLG retraction times.

The standby hydraulic pump was running on ground while not selected. After several attempts the solution was found with the S1051 switch faulty. This faulty flap-not-up switch energizes auto standby relay and makes standby pump running while not selected. So next time check this switch too ! Txs to Sandro.

Hydraulic transfers (B to A) have been found to be caused by brake shuttle valves. Disconnect the A-IN side of all the brake shuttle valves and pressurize B system. If there is fluid running out of the line (into the A resevoir) replace. This will cure many of the cronic transfer issues.  

Thanks to someone from SWA.

 

 

 

 

When you have to replace the inline hydraulic filters of the Main Cargo Door on a modified -300 or -400 aircraft it is possible that this system uses Swagelok filters. There are 3 filters (press, return and stby) installed in this system, which is installed on the LH wheel well aft bulkhead. The replacement instructions are hard to find (or not findable at all) in the AMM. Swagelok has their own service instructions which u can use. Click here to see the PDF file from Swagelok.

 

 

 

When its necessary to equalize the fluid levels between the A and B hydraulic reservoirs , you can use the procedures below.

Make sure the total quantity displayed on the gauge is approx 2/3 between refill and FULL (classic) , or approx 92% on the DU (NG). This is to prevent overfilling and fumes in the airco system , see maintenance tip  737-MT-12-002.

 

Hydraulic fluid transfer: 

A > B

1.    A pump                ON

2.    Park brake           ON
3.    B pump                ON    

4.    A pump                OFF

5.    Depress A sys (continiously moving 

        the aileron wheel is a good option)

6.    Park brake           OFF

7.    A pump                ON

8.    B pump                OFF

9.    Depress B sys

10.  Repeat step 2 to 8 as required

       (can be 10 to 15 times)  

 

B > A 

1.    Alt flap switch        ON

2.    Reverse #1            DEPLOY

3.    Alt flap switch        OFF

4.    A pump                  ON

5.    Reverse #1            STOW

6.    A pump                  OFF

7.    Depress A syst.

8.    Repeat step 1 to 7 as required (1 to 3 times)

 

Make sure the REV light on the P5 OVHD panel extinguishes after T/R stow, else reset.

Another easy method is almost similar, but transfers the fluid in small steps from B to A:

In both cases A pump must be ON.

From A > B: 1-apply brakes, 2-b pump on, 3-release brakes, 4-b pump off, repeat as required. 

From B>A:  1-b pump on, 2-apply brakes, 3-b pump off, 4-release brakes, repeat as required. When switching b pump, wait a moment (approx 2 sec.) with the next step, so the system can switch from alt to norm or from norm to alt. This can be felt/heard as a click on the brake pedals. Thanks to Virgil.

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