ATA 25    Equipment & Furnishing

 

1 - Cargo compartment blanket layout, to be used during heavy maintenance. 737-300/400

2 - Rudder pedal adjustment handle stuck. 737-3/4/500

3 - Cargo/door tresholds >> Removal of safety walk tape 737-ALL

4 - High squeezing sounds when walking in aft part of cabin. 737-6/7/8/900

5 - New SKY interior LED lighting introduced. 737-6/7/8/900

6 - Soaked insulation blankets causing ice on sidewalls. 737-6/7/8/900

 

 

737-300 FWD cargo compartment

737-300 AFT cargo compartment

737-400 FWD cargo compartment

737-400 AFT cargo compartment

737-300/400 Aft equipment bay

The handle to operate the rudder pedals fwd or aft can be stuck at the end of its stop. This frequently arouses the idea that there is something wrong. Often when the rudder pedal is at it's extreme forward or aft position the design feature of the pedals is in such a way that it gets locked. If you apply a considerably force on the handle the mechanism comes loose. However, pay attention you turn it the correct way.  So just rotate the adjustment lever with a little more force you may hear a little latch breaking sound then the pedal becomes free to move fore and aft.

Update from Tom: Rudder pedal adjustment jammed full travel fore or aft: Reference 400 amm 27-21-00/101 troubleshooting. (not in NG manuals!) These jackscrew units are all the same in the fleet, This t/s guide recommends backdriving the adjustment crank up to 100 in/lbs, it may actually take more, using adjustable wrench on flats opposite crank knob turn CW to drive pedals forward CCW to drive pedals aft. Light tapping on jackscrew at same time also helps.

To remove the safety-walk tape on all tresholds and the aft floorpanel of the aft cargo compartment, it is wise to use hot water. The removal is then very easy.

When walking at row 22  (last 4-5 seatrows in the cabin) and further backwards in the cabin, you may hear some high pitch squeezing sounds, like the sound when you step on a mouse (a real one). This is caused by the springloaded pins which protrude into the floorstructure (metal against metal movement), in the aft cargo compartment. Here are vertical support assies on which the panels are mounted around the waste tank. To eliminate the sounds, lubricate these pins a little with some WD40 or grease. To do this the panels have to be removed first. See photos below for exact location.

 

Recently, a new 737NG aircraft was delivered with the new SKY interior, which has LED lighting in the cabin. The lighting can be set in different colors and configurations during different flight moments, like boarding, takeoff, cruise, meals, night etc. The control panel is a touch-screen device in the fwd galley. Also the sidewalls and luggage-bins are very different as well as the PSU panels. See the pictures below or download the zip-file on the pictures page of this site.

 

        6 - Soaked insulation blankets causing ice on sidewalls. 737-6/7/8/900

On the next gen 737 it happens often that passengers are complaining about cold and sometimes iced sidewall panels at a few seatrows aft of the emergency exits. We found this on several 737-NG aircraft and discovered that the insulation blankets where soaked with water/moisture, causing them to freeze and conducting the cold from outside to the inside and sidewalls. The blankets showed a porous edge at the upper edge of the blanket which is positioned at the lower edge of the window assy.

These wet blankets are not able to dry because there is no airflow or ventilation in that area, between station 685 and 727, covering 2 window frames wide. The missing ventilation is caused by the strengthened construction at that point because of the landing gear being positioned underneath. Also the air return grills are missing, only closed panels are installed on that spot.

The only solution we have is to replace the wet blankets, or repair them and making them more water-proof at that area using blanket-repair tape. See the pictures below showing examples of the area and the wet and worn/porous blankets. The a/c on these pictures is almost 2 years old.

 

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