ATA 22    Autoflight

2 - Yaw damper disengages with Fault code 22-21006 737-6/7/8/900

3 - Yoke kicks when Autopilot engages. 737-ALL

 

 

 

Then probably one of the 4 autopilot actuators (2 aileron and 2 elevator) pressure switches is faulty.
This pressure switch senses hydr. pressure after the actuator is engaged by the autopilot. (feedback signal) However, the time from engaging the a/p and actuation of the pressure switch takes approx 3.5 seconds. 
And when this switch fails, what happened in the past, then the a/p disconnects again.
So before replacing any black boxes or doing extensive a/p tests, first check this switch which you can find on each a/p actuator.

 

        2 - Yaw damper disengages with Fault code 22-21006 737-6/7/8/900

 

Discrepancy: Yaw damper disengages with Fault code 22-21006
Possible Fix: Rudder PCU or wiring
Tip: If during Yaw damper system test, the Sweep tests fails. Test the Servo loop system, this is the solenoid, the transfer valve and LVDT feedback. If that test is good you can go to the Rudder PCU and verify by watching the PCU that it engages and attempts to move during the sweep test if not. Verify the solenoid engage ciccuit, (D291 pin 1 and 2).
Reason/Explanation: During the Sweep test the #1 SMYD will send a electrical command to the transfer valve to displace the PCU then look for a feedback of LVDT position in the amount that is expected in movement. The FIMM procedure instructs you to "check the wiring after you have replaced the PCU, if the problem persists". Since you will be at the PCU when you go to replace it you might want to verify solenoid engagment and movement before you take the time to change it.

Applicable Reference: FIMM 22-23-task 809, AMM 22-23-00-710-802, WDM 22-23-12

Thanks to Tom S. for his input !

 

        3 - Yoke kicks when Autopilot engages. 737-ALL

 

Discrepancy: Yoke kicks when Autopilot engages
Possible Fix: Adjust the autopilot actuator input rod to the affected flight control surface.
Tip: Adjust both Autopilot system actuator rods for that control surface even if only one is kicking. Adjusting one rod may effect the adjustment of the other.
Reason/Explanation: It is in the MM to adjust the rod when you replace the actuator. If this adjustment if off, after the actuator sync's the second soleniod engages it to the surface, and will kick if it is off.
Applicable Reference: AMM 22-11-25-820-801

Thanks to Tom S. for his input !